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PMB系列可控氣氛箱式淬火爐
PMB-Series Atmosphere Controllable Batch Quench Furnace

寶華威公司研制的多用途箱式淬火爐系統(tǒng)由多用爐、清洗機、回火爐、自動裝卸料車、上卸料平臺等組成一套完整的熱處理生產線；設備適用于在密閉環(huán)境下可進行各種零部件中性淬火、滲碳、碳氮共滲、正火、退火等熱處理工藝。通過在可控氣氛下進行加熱、保溫、淬火等的熱處理過程。PMB系統(tǒng)可提供油淬、水淬、聚合物淬火等多種淬火方式。設備設計批次裝載量可達5000kg;設計工作溫度為790-955℃，常規(guī)上限工作溫度970℃。
PowerMax integral quench furnaces， hereinafter called PMB type furnaces, are designed for neutral hardening, carburizing, carbonitriding, normalizing, and annealing and other heat treating processes where a controlled environment is required during the heating and quenching portions of the cycle. Generally, a standard production line would be consisting of Batch Heat/Quench Furnace, Washing System, Tempering Furnace, Automatic Loading/Unloading Cart, Loading/Unloading Platforms etc. The batch quench furnace is designed with a normal operating temperature range of 790-955℃ with a maximum temperature up to 970℃. Loading capacity varieties differ from each model from 600Kg to a max of 5000Kg gross loads.

PMB 特點說明 PMB Features

?目標 Objectives
我們的目標是使我們的設備操作簡便，經久耐用。能夠根據(jù)客戶需求，得到預定質量的產品，能夠執(zhí)行多種工藝過程。
In developing the modularly constructed batch system, our objective was to build a system with state-of-the-art technology which is easily serviceable, delivers the highest production rate as compared to other commercially available systems, delivers consistently high quality with predictable and repeatable results, and is able to perform a large variety of metallurgical processes.

?品質 Quality
多用途箱式爐系統(tǒng)能夠保證在整個工作區(qū)域內有較好的溫度均勻性和氣氛一致性。采用特殊設計的“立式”淬火攪拌機構，提高了工件淬火硬度的均勻性。使用可靠性工藝可控性和產品一致性是我們設備的特點。我們的系統(tǒng)能持續(xù)生產高質量的產品。
Our batch systems are designed to provide excellent temperature uniformity and uniform distribution of atmosphere in the entire work zone. Our special “up-flow” quench agitation provides high volume and velocity for uniform quenching of work. Reliability, predictability, and repetitiveness are a trademark of our systems. Our systems produce consistently high-quality product with close metallurgical tolerances, day after day.

?效率 Productivity
對于一臺標準爐來說，裝載的毛重，恢復時間，淬火能力以及工件冷卻的一致性是衡量設備生產力的主要因素。我們的多用途箱式爐系統(tǒng)設計裝載能力范圍為600-5000公斤。
In a typical batch system, productivity is measured in terms of gross loads, recovery rates, and ability to quench or uniformly cool these large loads. Our batch systems are designed handling a gross loads capacity range from 600 to 5000 KG.
與同類產品比較，我們箱式爐系統(tǒng)加熱充分、溫度均勻。加熱室采用大管徑離心鑄造U型輻射管對工件加熱。
Compared with conventional designs, our gas fired batch system adopts adopting larger diameter radiant tubes to effectively and uniformly heat the products at a faster heat-up rate than other systems.
設計大容積淬火油槽，加上“立式”淬火攪拌機構，不僅能夠嚴格滿足淬火的一致性，而且能夠使淬火溫升達到最小化。淬火槽配風冷式或水冷式熱交換器，可選。
Compared with conventional quench system, our quench system is designed with bigger volume quenching tank; this, coupled with special designed up-flow quench agitation system mounted on both sides, not only provides uniform quench severity, but also minimizes instantaneous temperature rise of the quench media. Quench cooling system with air cooling or water cooling option, selectable.

?可靠性 Serviceability
長期使用和免費維修是我們設備設計和制作的要求。當然，如果某些部件必須維修或更換，我們的模塊快速安裝模式能確保在較短時間內快速簡單的更換。
The batch systems are designed and built to perform reliably for long periods with minimal maintenance. In case any component has to be maintained or replaced, our modular plug-style construction enables quick and easy replacement from outside with minimal downtime.

?靈活性 Flexibility
設備布置的靈活性是我們多用途箱式爐設計的目標。我們的設備貼近墻壁放置，可以充分利用空間。定制化中央控制中心使得設備操作中實現(xiàn)高度自動化并且只需要少數(shù)量的操作人員。
The batch systems are developed with flexible layout to provide the flexibility of metallurgical processes. Our systems can be arranged close to plant walls to take full advantage to save floor space. They can be high automated to minimize operator interaction and installed in line with center computer monitoring system.

?輔助設備 Companion Equipment
寶華威公司研制的多用途箱式系統(tǒng)還包括回火爐、配油水分離裝置清洗機、空冷站、剪式升降臺、固定臺、貫穿整條生產線的移動推拉車等輔助設備。我們多用途箱式系統(tǒng)可以在控制室里完全實現(xiàn)對設備傳動和控制自動化操作。這是我們設備成功的例證。創(chuàng)新的特點和技術使寶華威與眾不同。
PowerMax batch systems are offered complete with all companion equipment such as tempering furnaces, washing system with oil-water separator, forced air cooling station, scissors lifter, stationary table, and automated transfer cart travelling through the whole production line designed for maximum reliability. Our batch systems is designed preserving and can be fully integrated into automatic production line for customers.

寶華威箱式爐分燃氣加熱和電加熱兩種系統(tǒng)。燃氣加熱系統(tǒng)是在爐頂豎直安裝 “U” 形輻射管。我們使用高效率的熱交換器使燃氣進出冷熱氣體熱量充分交換，從而節(jié)省了熱能。我們的電加熱系統(tǒng)采用電加熱輻射管豎直安裝在工件兩側。加熱室無需完全冷卻，便可對設備的外部部件進行維修。我們所有的輻射管都采用法蘭安裝，以方便輻射管的拆卸與更換。
PowerMax offers both gas-fired and electric heating systems. The gas-fired heating system consists of alloy U-tube assemblies mounted vertically in the roof to provide more effective utilization of available tube heating area. We offer optional high-efficiency recuperators for further energy savings. Our electric heating system consists of vertical tubes containing bayonet-type elements on either side of the work load. This design permits external element maintenance without the necessity of completely cooling the furnace chamber. All of our radiant tubes are bung mounted for easy removal and replacement.

在加熱室頂部，我們安裝了一臺大風量的攪拌系統(tǒng)，用來提高加熱室的溫度和氣氛均勻性。攪拌系統(tǒng)帶有冷卻裝置，采用法蘭式安裝，便于安裝更換而不需要進入加熱室內。風扇的冷卻不需引入水管，降低了使用成本。
A high-capacity recirculating fan is provided in the heating chamber to provide sufficient atmosphere circulation to obtain uniform atmosphere consistency within the furnace chamber. The fan is supplied with on air-cooled insulated bearing housing and is bung mounted so it can be removed as a complete assembly without entering the furnace chamber. No water piping is required to the fan, reducing utility costs.

多用途箱式爐系統(tǒng)在加熱室后側采用自動化推拉系統(tǒng)來實現(xiàn)工件從淬火槽與加熱室之間的移動。
The batch furnace is designed to operate with an external handler to minimize internal furnace mechanisms. The rear handler drive is mounted in the back wall of the furnace to provide for automatic transfer of the work load from the furnace to the quench tank after a completed cycle.

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歡迎來到上海寶華威熱處理設備有限公司官方網站！品質鑄就品牌！ 中文 / ENGLISH

歡迎來到上海寶華威熱處理設備有限公司官方網站！品質鑄就品牌！中文 / ENGLISH