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PMP推盤爐生產線

更新：2018/9/27 15:45:52??????點擊：

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產品介紹

推桿爐：大容量熱處理系統
Pusher Furnace: High Volume Thermal Treatment System

創新使得PowerMax與眾不同
Innovative features make the PowerMax difference

寶華威設計和制作的推桿爐系統易于維修，使用可靠性高。我們公司擁有眾多的優秀的設計，加上對整個熱處理過程的精確的控制使得設備操作非常方便，這種高質量的設備可以讓你獲得高產量的輸出和最大的經濟效益。推桿爐設備可以根據用戶進行定制，使用已驗證的組塊零件和模塊概念以滿足客戶的精度要求。

PowerMax designs and builds pusher furnace systems for ease of maintenance and up-time reliability. The many outstanding design and construction features add up to an exceptionally high degree of operating efficiency, coupled with precise control over the entire heat treat process. As a result, you’ll benefit from a consistently high standard of quality of maximum production rates and economy. The pusher furnaces are custom-designed to meet your precise needs using our proven standard building-block components and modular concepts.

寶華威推桿爐型設計根據需要處理工件的總量，為獲得溫度和氣氛的最大控制，設備可以組合成一個單元也可以拆分成幾個單獨的處理單元。
PowerMax pusher furnace designs depending on the amount of process control desired, furnace chambers may be combined into a single unit or separated into a multi-chamber design to provide for independent and isolated chambers for maximum control over temperature and atmosphere.

?廠房布置Floor Plan Arrangements
PowerMax模塊化的設計概念，可以根據車間的空間大小簡單布置，可以由單排輸送轉成多排處理。
Due to PowerMax modular design concepts, floor plan arrangements can be made as simple as straight-through in-line single-row units to multi-row units with side entrance and exit designs to fit your available floor space.

?進料/出料轉換室 Entrance/Exit Vestibule
工業界公認設計的鱷魚嘴狀出料門達到先進水平，鱷魚嘴門既可作為密封門，又可作為軌道輸送工件，使用操作方便，而且可以自動釋放爐內積蓄的壓力。
Industry-proven PowerMax exclusive “Alligator” outer door systems provide reliable operation and automatic resedling in the event of a pressure buildup.

底部加載設計減少了氣氛的消耗，提高氣氛的均勻性。
Our bottom-load design reduces atmosphere gas consumption and minimizes furnace atmosphere disruption.

?拉鏈料盤轉移機構Captive Chain Tray Transfer Mechanism
可水平或豎直排列。
Horizontral or vertical arrangements available.

鏈條返回到密封的盒子內防止過熱，延長使用壽命。
Chain retracts into a sealed housing to prevent overheating and extend service life.

減少設備周邊的空間需求。
Reduces floor space requirements alongside the furnace

?主推頭機構Main pusher mechanism
獨特的寶華威滾珠絲杠設計專門為重載荷處理量設計的高效部件。
Exclusive PowerMax design features a recirculating ball nut and screw enclosed in a tubular assembly.

滾珠絲杠設計要遠遠優越于液壓推桿系統，移動順暢平滑。
Highly efficient unit designed specifically for heavy loads.

當產生故障或者過載時可自動返回。
Automatically retracts in the event of a jam or overload.

?料盤定位器Tray Positioned
獨特的能夠自動調節主推頭的行程以補償料盤的熱膨脹和永久變形量。
Exclusive automatically adjust the main pusher stroke to compensate for thermal expansion and permanent tray growth.

?氣氛循環系統Atmosphere Circulation Systems

頂部和單排側墻風扇系統
Roof and single-flow side wall fan systems.

獨特設計的側墻風扇系統。
Exclusive sidewall fan systems.

適用空冷，水冷或者油冷。
Available with air, water, or oil cooling.

?加熱系統Heating System
豎直或者水平安裝的U型輻射管系統既適合燃氣加熱系統也適合電加熱系統。
Single-ended and U-type radiant tube systems mounted horizontally or vertically are compatible with either fossil fuel burners or electric elements.

大直徑的輻射管增加了加熱強度，同時也降低了散熱量，延長了使用壽命。
Large-diameter radiant tubes increase physical strength and permit lower heat dissipation rates for longer service life.

可用手動點火和電火花打火系統
Piloted or spark ignited burner systems available.

進出氣體熱交換器可以減少能量消耗，至少節省30%的能量。
Internal and external recuperators can be added to reduce fuel consumption by as much as 30%

?淬火槽循環系統Quench Circulators
攪拌系統可用于油，水，聚合物，或者熔鹽淬火介質
Agitation systems available for oil, water, polymer, or melting salt.

標準的葉輪型系統適合于普通裝載量的淬火。
Standard propeller-type systems are provided for medium density loads.

特殊的液下泵攪拌系統可用于高裝載量的淬火。
Our exclusive submerged pump-style agitator is unrivaled for dense load quenching.

?先進技術- 冷卻室-高壓氣淬
Pioneering Technology- Cold Chamber-High Pressure Gas Quenching

冷卻室的氣淬技術不是專為真空處理系統設計，高壓氣淬也適合于氣氛處理系統
“Cold Chamber” gas quenching technology is not reserved for vacuum treatment systems. High Pressure Gas Quenching is also compatible with atmosphere treatment systems.

氣淬壓力范圍為：10-20bar氮氣
Quench pressure range of 10-20 bar nitrogen.

可對現有的氣氛推桿爐系統應用新的淬火技術。
Available new or as a retrofit to your existing atmosphere pusher system.

不用快速清洗就可以傳送干凈的零件
Delivers clean parts without post-washing.

扭轉氣體流動方向可以減少變形，而且改善氣氛均勻性。
Reversed gas flow option is available to further reduce distortion and improve uniformity.

?氣氛系統 Atmosphere System
減少50%的循環時間
Reduces cycle times by as much as 50%.

高級的工藝特性
Superior metallurgical properties.

減少氣氛流量
Lower atmosphere gas flows.

減少地板空間需求
Less floor space required.

?預熱/預氧化 Pre-heat/Pre-Oxidization
預熱可以提高生產效率。
Increased production rates due to preheating.

工件表面的預氧化有利于滲碳速度和滲碳的均勻性。
Pre-oxidation of the work surface allows for faster and more uniform carbon absorption.

加熱烘干進入加熱室的工件。
Thermally cleans the work entering the furnace.

?靈活的熱處理系統 Flexible Heat Teat Systems
可單點管理。
Manageable from a single point.

可以處理各種工藝產品，可以同時處理大量不同的工件。
Ability to handle variable production rates and simultaneously process large numbers of different parts.

可同時進行多種工藝操作。
Provide consistent quality and productivity.

質量可靠，生產率高。
Provide consistent quality and productivity.

可監控獲取所有數據，并進行跟蹤
Total data monitoring, controlling, acquisition, and tracking capability.

模塊化設計的靈活性易于維護
Modular design for flexibility and ease of maintenance.

最理想的投資設備
Optimal investment.

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